Contribution of metal vapor mass at periphery part of pulsed arc to electromagnetic force in weld pool

The arc welding has been used in various welding methods because it is inexpensive and high in strength after welding. However, it is a problem that accidents such as collapse of the bridge occur because of the welding defects. The welding of low cost and high productivity is required without the welding defects. The pulsed TIG welding is inexpensive and capable of high‐quality welding. The electromagnetic force contributing to penetration changes because the transient response of arc temperature and iron vapor generated from anode occurs. However, the analysis of pulsed TIG welding with metal vapor has been elucidated only metal vapor concentration near anode with transient phenomenon and heat flux. Thus, the theoretical elucidation of penetration depth with control factor has not been researched. In this paper, the contribution of metal vapor mass at the periphery part of pulsed arc to the electromagnetic force in the weld pool is elucidated. As a result, the iron vapor mass at periphery part decreased with increasing the frequency. The iron vapor was stagnated at axial center within one cycle. The electromagnetic force to the penetration depth direction in weld pool increased at axial center. Therefore, the metal vapor mass at periphery part plays an important role for the electromagnetic force increment at axial center.     

Promoted electrocatalytic hydrogen evolution performance by constructing Ni12P5–Ni2P heterointerfaces

Transition metal phosphides (TMPs) have been considered as cheap alternatives of precious metal platinum for electrochemical hydrogen evolution reaction (HER). In the past decades, many reports have indicated that the engineering of heterointerfaces between different components could efficiently enhance the activity of HER catalysts. Here, we report a facile method to construct Ni₁₂P₅–Ni₂P heterostructure by using a low temperature phosphorization strategy. The obtained Ni₁₂P₅–Ni₂P heterostructure shows high activity toward HER with an overpotential value of 166 mV at 10 mA cm^?2 and a Tafel slope of 60 mV dec^?1 in 0.5 M H₂SO₄. Compared with pure Ni₂P and Ni₁₂P₅, the Ni₁₂P₅–Ni₂P heterostructure has more active sites and faster HER kinetics due to the presence of the interfaces between Ni₁₂P₅ and Ni₂P. Furthermore, we used the obtained Ni₁₂P₅–Ni₂P as cathodic catalyst and IrO₂/Ti as anodic material to set up a proton exchange membrane (PEM) electrolyzer which shows good stability after 120 h continuous constant current electrolysis at 200 mA cm^?2. This work demonstrates the positive effect of heterostructure for HER catalysts and provides a feasible strategy for constructing earth-abundant electrocatalysts.     

Revealing the dimensional stability mechanisms of SiC/Al composite under long-term thermal cycling

Long-term thermal cycling causes irreversible dimensional changes of the material, which in turn affects the reliability of precision instruments. In this paper, dimensional stability mechanisms of SiC/Al composites during thermal cycling were revealed using high-precision thermal dilatometer, XRD and spherical aberration correction transmission electron microscope (Cs-TEM). First, how the factors including dislocations, internal stress and precipitates affect the dimensional change of SiC/Al composites were separately introduced. Then, the integrated effect of these factors affecting the dimensional stability of SiC/Al composites was further discussed. Among them, the integrated effect of dislocation-internal stress in SiC/pure Al composites leads to an increase in dislocation density and average lattice constant, which leads to an increase in dimensional change. The integrated effect of dislocation-internal stress-precipitates in SiC/2024Al composites leads to a decrease in the average lattice constant and some changes in the precipitation behavior (including the type, density and lattice constant of the precipitates), which ultimately leads to a decrease in dimensional change. The dimensional change of the two types of composites was semi-quantitatively estimated. Finally, the reasons for the significantly higher dimensional stability of the SiC/2024Al composites were given.     

High ultraviolet transparent conducting electrodes formed using tantalum oxide/Ag multilayer

We investigated the optical and electrical properties of Ta₂O₅/Ag/Ta₂O₅ films as functions of the thicknesses of the Ta₂O₅ and Ag layers. It was found that with an increase in the thicknesses of the Ta₂O₅ and Ag layers from 10 to 40 nm and from 12 to 24 nm, respectively, the sheet resistance, carrier concentration, electron mobility, and resistivity of the Ta₂O₅/Ag/Ta₂O₅ film varied from 2.02 to 8.95 Ω/sq, 5.74 × 10²¹ to 2.92 × 10²² cm^–3, from 13.21 to 24.07 cm²/V·s, and from 8.89 × 10^-6 to 8.24 × 10^-5 Ω cm, respectively. The average transmittance (T_av) of the multilayer samples ranged from 57.18% to 93.99%, and it depended on the Ta₂O₅ and Ag layer thicknesses. The highest T_av of 93.99% was observed for the film with 35 nm thick Ta₂O₅ and 18 nm thick Ag layers, and the peak Haacke's figure of merit (157.04 × 10^–3 Ω^–1) was obtained for 20 nm thick Ta₂O₅ and 21 nm thick Ag layers. Ta₂O₅ (100 nm) and Ta₂O₅/Ag/Ta₂O₅ (20 nm/21 nm/20 nm) samples had optical bandgaps of 4.70 and 4.45 eV, respectively. Film Wizard simulations were conducted to understand the dependence of the transmittance of the multilayer on the thicknesses of the Ta₂O₅ and Ag layers, and phasor analyses were performed to determine how the transmittance of the Ta₂O₅/Ag/Ta₂O₅ (20 nm/21 nm/20 nm) film depended on the Ta₂O₅ layer's thickness.     

Repeated low-velocity impact responses of SiC particle reinforced Al metal-matrix composites

This study aimed to investigate experimentally the repeated low-velocity impact behaviors of SiC reinforced aluminum 6061 metal-matrix composites for different volume fractions and energy levels. In addition, the hardness variations were measured by the Vickers hardness tests from the impacted and impact-free cross-sections of the particle reinforced metal-matrix composites. Low-velocity impact tests were applied to composite samples manufactured by powder metallurgy (in 10, 20, and 30% volume fractions) at two total energy levels (15 and 60 J as single) and in repetitions equal to the sum of these energy levels (5 + 5 + 5 and 20 + 20 + 20 J as repeated). As a result, in increasing the impact number for all volume fractions, the total contact time was shortened and the peak contact force increased, whereas both the permanent central deflection and the absorbed energies reduced. Hence, these variations obtained under repeated impacts (5 + 5 + 5 and 20 + 20 + 20 J) revealed that metal-matrix composites showed a tougher behavior with an increase in the impact numbers from 1st to 3rd, particularly because of the strain hardening effect. Furthermore, an increase in volume fraction from 10 to 30% resulted in an increase in the impact strength under all repeated and single impacts despite changing deformation and damage mechanisms due to increasing the strain hardening effect and particle fractures. The hardness was affected by the volume fraction and increased as the volume fraction increased in both the impacted and impact-free zones. The repeated impact increased the impacted zone hardness more than the single impact for all volume fractions. Additionally, the hardness of the impacted zone under 20 + 20 + 20 J repeated impact was measured as the highest value in the 30% volume fraction. Therefore, metal-matrix composites can behave harder with the strain hardening effect under repeated impacts.     

Effect of sintering temperature on solidification and migration of non-volatile and volatile heavy metals in glass-ceramic

Using tailings as material to prepare glass-ceramic is an excellent way to achieve the resource utilization of solid waste. However, at present, researches on the solidification and migration of heavy metals are limited. Therefore, in this study, ten groups of samples were prepared by controlling sintering temperatures. The solidification, migration, and leaching behavior of non-volatile and volatile heavy metals were studied. The research showed that, with the increase of temperature, the properties of the samples were improved. Fe participated in the phase transformation and evolved into insoluble iron pyroxenes solid solution, while Pb was homogeneously distributed in the glass matrix of glass-ceramics. The leaching concentrations of Fe and Pb in the glass-ceramics were 0.055 mg/L ～0.087 mg/L and 0.074 mg/L ～0.140 mg/L, which were far below the threshold value. The results showed that heavy metals can be effectively solidified in glass-ceramics and have good environmental benefits.     

Vacancy-engineered V2O5-x films for ultrastable electrochromic applications

In the present study, we prepared vacancy-engineered V₂O_5-x films for electrochromic (EC) applications. To investigate the vacancy effect of V₂O_5-x films with high EC performance capabilities, precursor concentrations of V-based sol solutions were varied at 1 wt%, 5 wt%, and 10 wt%. Among them, V₂O_5-x films with a precursor concentration of 5 wt% (V₂O₅-5wt%) showed superior EC performance outcomes due to the (001)-plane-oriented crystal structure, which provides high electrical conductivity with the oxygen vacancy (V_o). In addition, the gravel-like uniform surface morphology with the optimized film thickness provides a stable electrochemical reaction during the EC measurement. As a result, V₂O₅-5wt% exhibited fast switching speeds (2.1 s for coloration and 3.6 s for bleaching), high transmittance modulation (ΔT) (51.32%), high coloration efficiency (CE) (52.3 cm²/C), and excellent cycle stability (85.85% ΔT retention after 500 cycles). In addition, V₂O₅-5wt% showed energy storage capability of 443.7 F/g at a current density of 2 A/g, thus proving its potential for use in multi-functional applications. Therefore, these results provide valuable insight related to the engineering of vacancies in EC films to achieve high-performance EC devices and additional multi-functional applications.     

Multifunctional cementitious composites with integrated self-sensing and self-healing capacities using carbon black and slaked lime

This study aims to develop multifunctionality of cementitious composites with the integrated self-sensing and self-healing capacities by incorporating conductive carbon black (CB) with CB-encapsulated slaked lime (SL). The microsized SL particles were premixed with a half of designed content of nanosized CB particles. When CB agglomerations coat around the SL surfaces, SL does not hydrate until the CB coating is removed. Another half of designed weight of CB is uniformly dispersed using ultrasonication with superplasticizer and added to obtain piezoresistivity. The results show that the stress sensing capacity of CB-SL-cementitious composite performs well with the compressive stress. Autogenous healing performances presented significantly can improve the self-healing capacity with the increase of SL. Furthermore, the healing efficiency is affected by the crack width and dispersion of SL, and the smaller cracks with SL are more easily healed. The size of CB agglomerations decreases with the added SL, and the main product of self-healing is calcium carbonate.     

Tribological and mechanical characteristics of AA5083 alloy reinforced by hybridising heavy ceramic particles Ta2C & VC with light GNP and Al2O3 nanoparticles

In this study, AA5083 sheets were reinforced with four different hybrid nanoparticles by friction stir processing (FSP) for the development of surface nanocomposites used in advanced engineering applications. The present research focused on improving the properties and tribological behaviour of AA5083 alloy surfaces, including novel hybrid nanoparticles and the intermetallic phase formed during FSP. A tribometer tester with a constant normal load was used to examine the tribological performance of the hybrid composites. After the wear test, a surface profiler inspector was used to analyse the morphology and surface roughness of the examined materials. The Vickers micro-hardness of the base metal and the manufactured composites were measured. During FSP, a new intermetallic phase of AlV₃ was successfully formed at 300–400 °C in the hybrid nanocomposites containing VC particles. The reinforcements resulted in additional grain refining than FSP. The AA5083/Ta2C–Al₂O₃ exhibited the greatest grain refinement, a sixty-fold reduction in grain size compared to that of the base alloy. The results revealed that the hybrid nanocomposites containing VC particles demonstrated the most significant microhardness values inside the stirred zone as a result of the presence of the AlV₃ phase, which was increased by 25–30%. Moreover, the mechanical properties were significantly improved for all manufactured nanocomposites. The tensile strength was increased by 28% through the hybridisation of AA5083 using a hybrid of VC-GNPs. The dispersion of Ta₂C-GNPs and VC-GNPs in the matrix led to excellent interfacial adhesion, resulting in an enhancement in the mechanical properties. The AA5083/VC-GNPs surface composite outperformed other manufactured composites regarding wear resistance. In addition, due to GNPs soft nature, it reduced the coefficient of friction (COF) of the manufactured composites by 20–25% compared to other reinforcements.     

Influence of the dispersion of Nanoclays on the cellular structure of foams based on polystyrene

In the present work blends of polystyrene (PS) with sepiolites have been produced using a melt extrusion process. The dispersion degree of the sepiolites in the PS has been analyzed by dynamic shear rheology and X-ray micro-computed tomography. Sepiolites treated with quaternary ammonium salts (O-QASEP) are better dispersed in the PS matrix than natural sepiolites (N-SEP) or sepiolites organo-modified with silane groups (O-SGSEP). A percolated network is obtained when using 6.0 wt% of O-QASEP, 8.0 wt% of N-SEP and 10.0 wt% of O-SGSEP. It has been shown that multiple extrusion processes have a negative effect on the polymer architecture. They produce a reduction in the length of the polymeric chains, and they do not lead to a better dispersion of the particles in the polymer matrix. Foams have been produced using a gas dissolution foaming process, where a strong effect of the dispersion degree on the cellular structure of the different foams was found. The effects on the cellular structure obtained by using different types of sepiolites, different contents of sepiolites and different extrusion conditions have been analyzed. The foams produced with the formulations containing O-QASEP present the lowest cell size and the most homogeneous cellular structures.